Rabbit Laser Cutter

Policies    Selecting materials    Generating a DXF file    Loading a file onto the laser cutter    Laser cutting a part  Power and Speed settings

Overview

Laser cutters are intrinsically two-dimensional tools: a focused beam of infrared laser light (invisible to the human eye) moves on an XY gantry under computer control to trace out curves and lines. The beam is turned on and off to start and end lines during cutting. Laser cutters can also engrave images by sweeping quickly in a pattern and modulating the beam power to vary the depth of cut.

The fundamental cutting process is melting or burning a line using the heat from a material absorbing the energy of the light. An air jet blows into the cut area to help move melted material out of the cut before it resolidifies. The laser table can be moved up or down prior to cutting in order to locate the top plane of the  material at the focal point of the laser.

The laser cuts flat materials such as cardboard, fabric, paper, MDF, plywood, and acrylic. The IDeATe facility is limited to these materials. Other materials are unsafe to cut due either to fire or chemical hazard.

The IDeATe fabrication facility in Hunt room A5B includes three Rabbit laser cutters. These are useful machines for cutting complex 2D forms. Their best feature is the speed with which you can test an idea: you can  conceive a part, create a 2D drawing, output a DXF, and cut material to make a functional part within minutes.

Dave Touretzky’s lecture slides for the laser cutter from the 15-294 Rapid Prototyping mini-course are an excellent walk through the whole process.